Do You Know How to Use a Vehicle Lift Safely?

Do You Know How To Use A Vehicle Lift Safely? Safe operation of a vehicle lift involves knowing your equipment, choosing the right lift for the job, receiving proper training, lifting vehicles correctly, and keeping safety top of mind. CARDIAGTECH.NET provides the automotive tools and resources you need to ensure a safe and productive work environment. Protect yourself and your colleagues with proper vehicle lift procedures, emphasizing automotive safety and workshop safety.

1. Understand Your Vehicle Lift

Do you know how familiar you are with your vehicle lift? Before operating any vehicle lift, take a moment to inspect it using the instructions in the owner’s manual. The ANSI/ALI ALOIM (current edition) Standard for Automotive Lifts “Safety Requirements for Operation, Inspection and Maintenance” states that when operating a lift, the operator must observe the following:

Ensure that all lift operating procedures, safety tips, and safety materials are accessible and readable.
Make sure all warning labels are accessible and readable.
Confirm the lift’s rated load capacity is visible.
Check that all lift controls, including synchronizing systems, restraints, and locking devices, are operating correctly.
Look for deformation or excessive wear on any structural components.
Check for deformation or excessive wear on non-structural components such as hoses, wires, or drive chains.
Check for damage or excessive wear to any lift contact points.
Look for any signs of hydraulic or pneumatic leaks.
Look for cracks or loose concrete ground floor anchor bolts (if applicable).
Be wary of questionable accessories, including those that are professionally made, shop-made, or homemade.

If you find any issues during your daily review, notice unusual noises, sudden movements, erratic operation, or evidence of chips or filings being generated during use, report the situation to your supervisor immediately. Do not use the lift. Lock it out or tag it out of service until the problem is resolved. Never try to repair or rig a lift that isn’t working correctly. Call qualified lift service personnel. Prioritize routine lift inspections for a safer workspace.

2. Selecting the Right Lift and Accessories for the Task

Are you choosing the correct lift for the job? Not every lift is suitable for every job. That’s why most professional garages have multiple types of lifts installed. Before you bring a vehicle into a bay, ensure that the lift is appropriate for the task. Consider the lift’s rated load capacity, clearances, and ability to reach the vehicle manufacturer-recommended lifting points. Never overload a lift. Match the proper equipment to the task, just as you would with any project.

Using the right accessories is equally important. For instance, some two-post lifts may require height adapters to reach the lifting points on pickup trucks, or the manufacturer may recommend pad adapters for lifting unibody vehicles. Never create your own adapters or use wood blocks instead, as this is dangerous and could void your lift’s certification.

Lift adapters, options, and accessories are required to be manufactured in compliance with ANSI/ALI ALCTV (current edition) Standard for Automotive Lifts “Safety Requirements for Construction, Testing, and Validation” and certified or listed for use on a specific lift. All items certified for use with each hoist are included in the ALI Directory of Certified Lifts. ALI recommends using only adapters provided by your lift’s manufacturer. Always use certified lift components to maintain safety standards.

3. Importance of Vehicle Lift Operation Training

Do you know how important proper training is? You probably already know the basics of using a car lift. However, not all lifts are the same. Proper training on how to use your lift is critical for safe lifting. Before using a lift, ensure you have been trained and are familiar with the manufacturer’s instructions, especially if you’re using a new or different model than you’re used to. Review all lift safety materials, including warning labels. Always follow the lift manufacturer’s instructions on operating the lift, including any safety features.

Training should be based on the lift manufacturer-provided instructions and warning labels, as well as ALI publications like Quick Reference Guide, Vehicle Lifting Points for Frame-Engaging Lifts, Lifting It Right, Safety Tips and the ANSI/ALI ALOIM (current edition) Standard for Automotive Lifts “Safety Requirements for Operation, Inspection and Maintenance.” Training should be documented; proof may be required during health and safety or insurance inspections. Documented training ensures compliance and safety.

4. How to Lift Vehicles Correctly

Do you know how to lift vehicles correctly? The primary reasons vehicles fall from lifts are technicians miscalculating the center of gravity, failing to spot vehicles properly, or failing to chock the wheels.

Before lifting a vehicle, you need to know where its center of gravity is. If you’re using a frame-engaging lift like a two-post lift or an axle-engaging lift like some inground lifts, you also need to check the vehicle manufacturer’s recommended lifting points. These points are identified by the vehicle OEM as the appropriate place for the lift to contact the vehicle.

When spotting the vehicle on the lift, use any devices supplied by the lift manufacturer to help properly position the car, truck, or van for lifting. Once the vehicle is in position, turn it off, close all doors, and make sure no one is in the bay. If using a drive-on lift, put the vehicle in park or in gear and chock the tires.

For frame-engaging and pad lifts like two-post lifts, once the vehicle is properly spotted, raise the lift until the adapters or other supports just contact the vehicle. Stop to ensure all adapters securely contact the vehicle’s recommended lifting points. Then raise the vehicle again until the tires clear the floor. Shake the vehicle moderately to confirm stability. Visually check all the lifting points again.

Once the vehicle is confirmed to be stable, raise it to the desired working height and lower the load onto the lift’s load-holding device (also known as a lock or latch). Visually check the contact points once more to ensure each adapter is securely positioned before going under the vehicle.

Whenever you’re using a lift, stay at the controls throughout the lifting and lowering process. Never block, override, or disable the controls, features, or safety devices. Saving a few seconds could cause a serious accident. Remember, your safety depends on it. Proper vehicle spotting is crucial for lift safety.

ALI’s exclusive online training course Lifting It Right explains the correct way to lift a vehicle without causing injury or property damage. It provides more detail on spotting and lifting a vehicle and covers additional topics like preparing the service bay, maintaining load stability, lowering the lift, and lift maintenance.

5. Keeping Vehicle Lift Safety a Priority

Do you know how to prioritize lift safety? To prevent complacency regarding lift safety, post a list of general safety tips where they will be a constant reminder to all lift operators. ALI recently expanded and updated its popular Automotive Lift Safety Tips Card and created a new Safety Tips Poster to make it even easier to keep lift safety in front of technicians.

Both pieces feature 13 tips for safe lifting, including lift operation, maintenance, and inspection. The Safety Tips Card, which many ALI members include with every lift purchased, is designed to be posted on or near a lift. The 30×45-inch poster is easy to read from a distance and can be used in a service bay, break room, or training room as a daily workplace safety reminder. Both are copyrighted and may not be reproduced without written permission from ALI. Regular safety reminders reinforce safe practices.

6. Detailed Inspection Checklist for Vehicle Lifts

What should you include in your lift inspection checklist? A detailed inspection checklist can help ensure the safe operation of vehicle lifts. Here’s what to include:

Component	Check	Action if Issue Found
Operating Procedures	Verify all procedures are accessible and readable	Ensure procedures are available; replace if missing or illegible
Warning Labels	Verify all labels are accessible and readable	Replace missing or damaged labels immediately
Load Capacity	Confirm the rated load capacity is visible	Replace the label if missing or illegible
Lift Controls	Check operation of synchronizing systems, restraints, and locking devices	Repair or replace malfunctioning controls; tag out of service until fixed
Structural Components	Inspect for deformation or excessive wear	Remove lift from service; consult qualified service personnel for repair
Non-Structural Components	Check hoses, wires, and drive chains for deformation or excessive wear	Replace worn or damaged components
Contact Points	Inspect for damage or excessive wear	Repair or replace damaged contact points
Hydraulic/Pneumatic	Check for leaks	Repair leaks immediately; do not use the lift until fixed
Anchor Bolts	Inspect for cracks or loose concrete ground floor anchor bolts (if applicable)	Tighten or replace bolts; consult structural engineer if concrete is damaged
Accessories	Check for questionable, professionally made, shop-made, or homemade accessories	Remove and replace with certified accessories

7. The Role of Preventative Maintenance in Vehicle Lift Safety

Why is preventative maintenance so important? Regular preventative maintenance is crucial for ensuring the safe and reliable operation of vehicle lifts. Neglecting maintenance can lead to unexpected failures, posing significant safety risks to technicians and potential damage to vehicles. By adhering to a structured maintenance program, you can identify and address potential issues before they escalate into major problems.

7.1. Key Preventative Maintenance Tasks

What are the key tasks for maintenance? Preventative maintenance should include the following tasks, performed at regular intervals:

Lubrication: Lubricate all moving parts, such as bearings, hinges, and gears, to reduce friction and wear. Use the lubricants recommended by the lift manufacturer.
Inspection of Cables and Chains: Regularly inspect cables and chains for signs of wear, fraying, or damage. Replace them immediately if any issues are found.
According to a study by the Occupational Safety and Health Administration (OSHA), cable and chain failures are a leading cause of lift accidents.
Hydraulic System Checks: Check the hydraulic system for leaks, damaged hoses, and proper fluid levels. Hydraulic fluid should be inspected and changed according to the manufacturer’s recommendations.
Bolt Tightening: Ensure all bolts and fasteners are properly tightened to prevent loosening over time. This is particularly important for anchor bolts securing the lift to the floor.
Safety Lock Inspection: Verify that safety locks and latches engage properly and are free from damage. These are critical for preventing accidental lowering of the lift.
Visual Inspections: Conduct regular visual inspections to identify any signs of structural damage, corrosion, or other issues that could compromise the lift’s integrity.

7.2. Creating a Maintenance Schedule

How should you create a maintenance schedule? Develop a maintenance schedule based on the lift manufacturer’s recommendations and the frequency of lift usage. A typical schedule might include:

Daily Checks: Visual inspection of cables, hoses, and safety locks.
Monthly Checks: Lubrication of moving parts, hydraulic fluid level check.
Annual Inspection: Comprehensive inspection by a qualified technician, including load testing and detailed component assessment.

7.3. Benefits of Preventative Maintenance

What are the benefits of preventative maintenance? The benefits of preventative maintenance extend beyond safety:

Extended Lift Lifespan: Regular maintenance can significantly extend the lifespan of your vehicle lift, providing a better return on investment.
Reduced Downtime: By addressing potential issues early, you can minimize unexpected downtime and keep your shop running smoothly.
Compliance: Adhering to a maintenance schedule helps ensure compliance with safety regulations and standards.

8. Understanding the Center of Gravity and Its Impact on Safe Lifting

Why is understanding the center of gravity so important? Understanding the center of gravity (CG) is crucial for safely lifting vehicles. The CG is the point at which the weight of the vehicle is evenly distributed. Lifting a vehicle without correctly identifying and accommodating the CG can lead to instability, potentially causing the vehicle to slip or fall off the lift.

8.1. How to Determine the Center of Gravity

How can you determine the center of gravity? Determining the CG involves considering several factors:

Vehicle Weight Distribution: Different vehicles have different weight distributions. For example, front-engine vehicles tend to have a CG closer to the front axle.
Load Distribution: The CG can shift based on the load inside the vehicle. Heavy items in the trunk or cargo area will shift the CG towards the rear.
Manufacturer Specifications: Consult the vehicle manufacturer’s specifications for CG information. This is often available in service manuals or online databases.

8.2. Adjusting Lift Points to Accommodate the Center of Gravity

How can you adjust lift points? Once you have a good understanding of the vehicle’s CG, you can adjust the lift points accordingly:

Symmetric Lifts: On symmetric lifts, ensure that the lifting arms are positioned to distribute the vehicle’s weight evenly.
Asymmetric Lifts: Asymmetric lifts are designed to compensate for uneven weight distribution. Position the vehicle according to the manufacturer’s instructions to ensure stability.
Adjustable Lift Pads: Use adjustable lift pads to fine-tune the lifting points and ensure that they are aligned with the vehicle’s recommended lifting points.

8.3. Common Mistakes to Avoid

What are common mistakes to avoid? Several common mistakes can compromise lift safety:

Ignoring Load Distribution: Failing to account for the load inside the vehicle can lead to misjudging the CG and creating an unstable lifting situation.
Using Incorrect Lift Points: Using lift points that are not recommended by the vehicle manufacturer can damage the vehicle and create a safety hazard.
Overloading the Lift: Exceeding the lift’s rated load capacity can cause structural failure and lead to a catastrophic accident.

9. Essential Safety Equipment and Personal Protective Gear

What safety equipment is essential? In addition to properly maintained and operated lifts, using the right safety equipment and personal protective gear (PPE) is essential for preventing accidents and injuries in an automotive shop.

9.1. Recommended Safety Equipment

What safety equipment do you recommend? Here’s a list of recommended safety equipment:

Wheel Chocks: Use wheel chocks to prevent vehicles from rolling while on a lift or when parked on an incline.
Jack Stands: Always use jack stands when working under a vehicle that is supported by a jack. Never rely solely on the jack to hold the vehicle’s weight.
Warning Signs: Place warning signs around the lift area to alert personnel to potential hazards.
Fire Extinguishers: Keep fire extinguishers readily available in case of a fire. Ensure that employees are trained on how to use them properly.

9.2. Personal Protective Gear (PPE)

What personal protective gear should you use? PPE is designed to protect workers from various hazards in the shop. Essential PPE includes:

Safety Glasses: Wear safety glasses to protect your eyes from debris, chemicals, and other hazards.
Gloves: Use gloves to protect your hands from cuts, abrasions, and chemical exposure.
Steel-Toed Boots: Wear steel-toed boots to protect your feet from falling objects and heavy equipment.
Hearing Protection: Use hearing protection in noisy environments to prevent hearing damage.
Respirators: Wear respirators when working with chemicals or in environments with poor air quality.

9.3. Proper Use and Maintenance of PPE

How should you maintain your PPE? Proper use and maintenance of PPE are critical for ensuring its effectiveness:

Inspect PPE Regularly: Check PPE for damage or wear before each use. Replace damaged items immediately.
Clean PPE: Clean PPE regularly to remove dirt, grease, and other contaminants.
Store PPE Properly: Store PPE in a clean, dry place when not in use.
Train Employees: Train employees on the proper use and maintenance of PPE.

10. Creating a Culture of Safety in the Automotive Workshop

How can you create a culture of safety? Creating a culture of safety in the automotive workshop is essential for preventing accidents and injuries. A strong safety culture involves the active participation of all employees and a commitment from management to prioritize safety above all else.

10.1. Key Elements of a Safety Culture

What are the key elements of a safety culture? Key elements include:

Management Commitment: Management must demonstrate a strong commitment to safety by providing the resources and support needed to create a safe work environment.
Employee Involvement: Encourage employees to actively participate in safety initiatives, such as identifying hazards, suggesting improvements, and conducting safety audits.
Training and Education: Provide comprehensive training and education on safety procedures, equipment operation, and hazard recognition.
Open Communication: Foster open communication about safety issues, encouraging employees to report hazards and near misses without fear of reprisal.
Recognition and Rewards: Recognize and reward employees who demonstrate a commitment to safety.

10.2. Implementing Safety Programs

How can you implement safety programs? Effective safety programs should include:

Regular Safety Meetings: Conduct regular safety meetings to discuss safety issues, review procedures, and provide updates on safety initiatives.
Hazard Assessments: Perform regular hazard assessments to identify potential risks in the workplace.
Incident Reporting: Establish a system for reporting incidents, near misses, and hazards. Investigate all incidents to determine the root cause and implement corrective actions.
Emergency Preparedness: Develop and practice emergency response plans for various scenarios, such as fires, chemical spills, and injuries.

10.3. Continuous Improvement

How can you make continuous improvements? Safety is an ongoing process that requires continuous improvement. Regularly review and update safety procedures, programs, and training materials to reflect changes in technology, regulations, and best practices.

Are you looking to enhance the safety and efficiency of your automotive workshop? At CARDIAGTECH.NET, we offer a comprehensive range of high-quality vehicle lifts and automotive tools designed to meet the demands of today’s automotive professionals. Our products are engineered for durability, reliability, and safety, ensuring that you can perform your work with confidence and peace of mind.

Contact us today at +1 (641) 206-8880 or visit our website at CARDIAGTECH.NET to learn more about how we can help you elevate your workshop’s capabilities. Our team of experts is ready to assist you in selecting the right tools and equipment for your specific needs. You can also visit us at 276 Reock St, City of Orange, NJ 07050, United States.

FAQ: Vehicle Lift Safety

1. Why is it important to know how to use a vehicle lift safely?

Knowing how to use a vehicle lift safely is crucial to prevent accidents, injuries, and damage to vehicles. Proper training and adherence to safety guidelines ensure a safe working environment.

2. What should I check before using a vehicle lift?

Before using a vehicle lift, check the lift’s operating procedures, warning labels, load capacity, control functions, structural components, and hydraulic/pneumatic systems for any issues.

3. What type of training is required for operating a vehicle lift?

Training should be based on the lift manufacturer’s instructions, warning labels, and ALI publications, covering operation, inspection, and maintenance procedures.

4. What are the main reasons vehicles fall from lifts?

Vehicles primarily fall from lifts due to miscalculating the center of gravity, improper spotting, and failure to chock the wheels.

5. How often should vehicle lifts be inspected?

Vehicle lifts should be inspected daily for visual checks and annually by a qualified technician for a comprehensive assessment.

6. What is the importance of using the right accessories with a vehicle lift?

Using the right accessories ensures proper contact with the vehicle’s lifting points and prevents damage or instability.

7. What should I do if I find an issue during a lift inspection?

If you find an issue, report it to your supervisor immediately and do not use the lift until it is resolved by qualified personnel.

8. What is the role of personal protective equipment (PPE) in vehicle lift safety?

PPE such as safety glasses, gloves, and steel-toed boots protects workers from hazards like debris, chemicals, and falling objects.

9. How can I ensure a safe lifting process?

Ensure a safe lifting process by knowing the vehicle’s center of gravity, using manufacturer-recommended lifting points, and staying at the controls during lifting and lowering.

10. How can I contribute to a culture of safety in the automotive workshop?

Contribute to a culture of safety by actively participating in safety initiatives, reporting hazards, and promoting open communication about safety issues.

11. Where can I find reliable vehicle lifts and automotive tools for my workshop?

CARDIAGTECH.NET offers a comprehensive range of high-quality vehicle lifts and automotive tools designed to meet the demands of today’s automotive professionals.

12. What is the ANSI/ALI ALOIM standard?

The ANSI/ALI ALOIM standard is the “Safety Requirements for Operation, Inspection and Maintenance” for automotive lifts, outlining essential safety practices for lift operators.

13. How does preventative maintenance enhance vehicle lift safety?

Preventative maintenance ensures the safe and reliable operation of vehicle lifts by identifying and addressing potential issues before they escalate into major problems.